Tag Archive for: Attack class

How to buy a submarine (2021 edition)

I’ll admit to being surprised when Australia announced the termination of the deal with Naval Group to build the Attack-class submarines. Not because I thought that shouldn’t happen—I’m on the record as saying that it looked like a seriously risky project from the start—but because it’s so rare for Defence and governments to resist the sunk-cost fallacy. But if the Attack class couldn’t be made to work, then it would be scandalous to add to the estimated several billion dollars already spent on the program.

The Attack program timeline was also a concern, because the clock is ticking on the Collins class. Given the proposed level of complexity of the Attack class, further schedule overruns were likely. The Collins life-of-type extension—which is not without its own technical challenges—was proposed to buy time, but a disastrous capability gap between classes was a real prospect. There was a clear potential for a collapse in Australia’s submarine capability. We had already gone through that when transitioning from the Oberon to the Collins, and spent the next 15 years recovering.

Last week’s announcement does nothing to improve the prospective capability gap—and potentially makes it much worse. The design of a new class of nuclear attack submarine (SSN) isn’t an exercise that can be rushed, and there’s no established ability of Australian shipyards to build one, or of local industry to support one. No timeline has been specified as yet, other than the prime minister’s ‘hope’ that it will be before the end of the 2030s. But a delivery date somewhere on the other side of 2040 would seem more likely if we try to produce a bespoke Australian boat.

Given that the stated reason for the change of direction is our deteriorating strategic circumstances today, the disconnect is astonishing. If we’re serious about the role of a robust submarine capability in defending Australia’s interests, we need to find another way. I’ve had a couple of cracks at pitching a way ahead for the acquisition of the future submarines, with Sean Costello in 2009, and with Mark Thomson in 2014. Sean and I attracted some criticism for our ‘inflated’ estimate of a $36 billion price tag back then; now we look charmingly naive.

Those two papers—both titled ‘How to buy a submarine’—identified many of the challenges of risk identification and management in complex programs and pointed out the difficulties likely to ensue from the creation of a shipyard monopoly. Alas, the advice we proffered was trumped by the conspiracy of optimism that pervades the Department of Defence and by the politics of local shipyards.

In practice, Australia’s defence acquisition process has repeatedly shown itself to be very poor at recognising technical risk—see the technical and design issues surrounding the Hunter-class frigates and LAND 400 vehicles for the most recent examples. And successive governments have convinced themselves that supporting in-country naval shipbuilding makes it acceptable to slow down the delivery of defence capability, while paying more for it in the process. As a result, we have now lost a decade on the replacement for the Collins class and have the prospect of underemployed shipyards for the next several years.

But they say that the third time’s a charm, so let me suggest a couple of complementary approaches that might help sustain a national submarine capability and avoid the repeating of recent misadventures.

First, we need to accept now that the timelines mean that there’s no graceful transition from the Collins to a fleet of nuclear submarines. If Australia’s first SSN is launched in 2040, HMAS Collins will be 47 years old at the time, and already past a 10-year extension. Arriving at 2040 with few—or even no—operational submarines becomes a serious possibility.

So we are going to need a bridging capability. One option is leased nuclear submarines from the US or UK, though our dependence on the supplier for support and operation would reduce our ability to conduct independent operations. The other option is yet another acquisition, in the form of either an off-the-shelf boat or a Collins II design that draws on the engineering work done for the life-of-type extension. That would add more expense and consume more of Defence’s scarce engineering and project-management resources, but it would also allow the designing and building of the nuclear boats to be done in a measured fashion, and for the necessary Australian support infrastructure and skills base to be developed and matured.

Second, we need to take a hard-headed approach to the nuclear boats. We’re trying to become the first country in the world to operate SSNs without a domestic nuclear industry. That may be possible, but it suggests that we would be prudent to limit our ambitions for both innovation in design and industrial independence. It will make sense to maximise our leverage of the support capabilities of our UK and US partners in the enterprise and aim to acquire the most turn-key solution we can find, even if that results in less work for local industry.

If we learn nothing else from the Attack-class fiasco, we should accept that our collective ability to identify and manage project risk is poor. We’re about to embark on something that’s even more challenging in almost every respect and the risk of failure is high, so we should check our optimism at the door.

B-21 bomber could be Australia’s best long-range strike option

The government’s 2020 defence strategic update provided refreshing clarity about Australia’s deteriorating strategic environment and the need for new military capabilities to address it.

These include long-range strike capabilities to impose greater cost on potential great-power adversaries at greater range from Australia. The government also included a shopping list of those capabilities giving a broad outline of schedule and the scale of investment.

But there’s a big gap between where we are today and where we need to be, and the shopping list crosses that gap achingly slowly. In the vast reaches of the Indo-Pacific, range is crucial and the Australian Defence Force’s long-range strike cupboard is bare.

The F-35A has an effective combat radius of about 1,000 kilometres. That can be boosted to about 1,500 kilometres with the use of expensive and vulnerable tanker aircraft. But even that doesn’t cover much of our neighbourhood. It’s also easily out-ranged by Chinese missiles—it doesn’t matter how good the F-35A is if it’s taken out on the ground or its bases are destroyed.

The navy doesn’t have much to offer either. Its six submarines provide only two for operations, which doesn’t guarantee one on station to our north. They can only carry a few strike missiles and once they’re fired, it’s a one-month turnaround back to Australia to reload. And on the current Attack-class submarine schedule, it could be close to 2040 before the number of boats in our submarine fleet grows.

With the government providing Defence with $575 billion over the coming decade, the department has to do better at getting effective strike capability into service sooner.

One option that could deliver formidable long-range strike power well before the future submarines arrive are bombers. It’s strange that bombers don’t get much attention as a military option for Australia, considering we have a long history operating them. We flew bombers out of northern Australia during World War II against the Japanese to telling effect, and it was only a decade ago that the F-111, long a mainstay of Australia’s deterrent capability, was retired.

The only real candidate for a crewed long-range bomber is the B-21 stealth bomber, currently under development in the US and planned to enter service late this decade. Remarkably for a developmental project, the B-21 seems to be roughly on schedule and on budget by leveraging the technologies used in earlier stealth aircraft projects. It’s using two F-35 engines, for example, but it will have three or four times the range of the F-35. That will allow it to reach far out into the Indo-Pacific, greatly complicating the planning of any adversary operating against us or our friends. It also means it can be based deep inside Australia, far from threats, and still not need to rely on tanker support.

If Australia had a squadron of 12 B-21s, it could dispatch a flight of three aircraft carrying around 30 long-range anti-ship missiles in the morning and follow it up with another in the afternoon. Unlike submarines, bombers can do it all again the next day. If the mission was to strike ground targets, they could each carry 50 guided bombs.

Granted, bombers can’t do everything that submarines can do (and the reverse is also the case). But they can potentially deliver similar results differently, for example by destroying enemy submarines in port, rather than hunting them down at sea. Or by dropping sophisticated sea mines off an enemy’s naval bases.

Certainly, that kind of capability doesn’t come cheap. The US is aiming for a unit price under $1 billion. A squadron of 12 aircraft will likely total around $20–25 billion once we add in bases, support systems such as simulators and maintenance facilities, and so on. That’s a lot, but compared to the $45 billion to be spent on future frigates, the $89 billion on submarines or indeed the $30 billion on armoured vehicles, it’s a price worth considering. Deploying a B-21 would also mean sending a crew of two into danger, as opposed to more than 60 on an Attack-class submarine or 180 on a future frigate.

Of course, if we buy B-21s from the US, not a lot of money will be spent here on local industry in their acquisition. But the Defence budget shouldn’t be seen primarily as an industry program. At any rate, the bulk of spending over the life of a military aircraft is in its sustainment, and much of that will be spent here.

There’s one other potential option; a Goldilocks solution with greater range than the F-35 but less capability and cost than the B-21. It would involve developing a bigger, multi-engined version of the loyal wingman uncrewed combat aircraft recently test flown by Boeing Australia. That would take a commitment from the government and Defence to invest in its development, as well as trust that autonomous systems can deliver lethal effects at long range.

But we could pursue both approaches as an insurance policy to hedge against the risks we are facing.

Submarines: Your questions answered

Prime Minister John Howard famously coined the term ‘barbecue stopper’ to refer to a political controversy so hot that it was likely to make backyard diners stop mid-shrimp-sizzle to debate the big issue of the day. If ever the specialist world of defence procurement has produced a national barbecue stopper, it would be over the question of Australia’s future submarine. Why are they so expensive? Why do we need 12 of them? Why build them here? Why not nuclear propulsion? Why a French design? Why not an American, German, Japanese or Swedish design? Aren’t submarines obsolete, to be replaced by drones? Won’t technology make the oceans transparent?

There are many questions and few, if any, easily accessible, plain-English explanations. A forthcoming ASPI special report attempts to answer the many questions that Australians pose when it comes to the design, acquisition, cost, operational service and strategic implications of submarines. Our writing team includes a vice admiral and former chief of navy, two rear admirals—one a distinguished submariner who has served with the Royal Navy and the Royal Australian Navy; the other, one of Australia’s leading naval historians. Other contributors include people steeped in strategy and capability development and with deep industry experience of defence production.

Our hope is that the volume will become the go-to guide for authoritative comment on all things to do with the present and future of Australian submarines. A draft of this work was provided to key individuals in Defence and from industry to advise on factual matters. As with all our publications, ASPI retains complete control of editorial matters.

Submarines: Your questions answered will be launched on 4 November. The following chapter by former admiral James Goldrick on why we need submarines provides a taste of what’s to come.

Peter Jennings

What, exactly, do submarines do?

Submarines are the apex predators of maritime conflict. They deploy a variety of highly lethal weapons—usually without warning. Submarines can lay mines around enemy ports and in shipping channels. They can sink surface ships with torpedoes or with anti-ship missiles. They can fire missiles against land targets. And they can insert and recover special forces for reconnaissance missions or small-scale raids ashore. They can also act as intelligence gatherers, sitting off an adversary’s coast to listen for enemy movements and monitor the electromagnetic spectrum for enemy signal and sensor transmissions.

Submarines operate alone but play important roles in other maritime operations. They can conduct reconnaissance before a surface force enters an area, using their own sensors to confirm that it’s clear of adversary units and safe for the intended operation. They can act as a barrier past which the enemy must go to attack its key targets. They can provide advance warning of enemy movements when stationed off the adversary’s coast—not only of enemy ships but also of aircraft. Properly timed, their own attacks can not only weaken or even halt enemy operations outright but force the diversion of resources away from the enemy’s offensive operations.

It’s their ability to operate covertly that allows submarines to do those things. Because submarines remain underwater and because the oceans are a hugely complex and dynamic environment, the boats are very difficult to detect and almost as difficult to track once detected. Modern submarines almost always sail submerged, surfacing only to enter harbour. They rarely transmit on radio and almost never use active radar or sonar, which might reveal their own position. They’re most effective when they can access intelligence and sensor information from other sources, allowing them to position themselves to locate and destroy their targets. This is particularly important for diesel–electric propelled boats.

Nuclear-powered submarines have practically unlimited high-speed endurance and can reposition very quickly. By comparison, diesel–electric boats are slow—although they can achieve high underwater speeds for short periods—and must recharge their batteries at intervals, even when they have other ‘air independent’ propulsion for low-speed patrols. If they’re to transit, they must use noisier diesel engines for much of the time. This means operating near the surface with a ‘snorkel’ or ‘snort’ mast above the water, making them more open to detection. Once on station, however, they’re much less vulnerable.

Although some emerging technologies may increase the probabilities of detection underwater, they have yet to threaten the ability of modern, stealthy submarines to operate covertly. Modern submarines are designed to have the smallest possible signature across the acoustic spectrum, to the point where they’re effectively ‘silent’ at slow speed. This is the reason the great powers all operate ballistic missile carrying submarines as key elements of their nuclear deterrent forces—and why new generations of those boats are in development. And although unmanned vehicles present a significant emerging threat, submarines’ ability to deploy and recover their own autonomous vehicles will give them new options at reduced risk to themselves. Their potential as underwater killers remains high.

James Goldrick

Local industry content the key to future defence funding

In late 2014, Australia was engaged in a vigorous national debate about whether 12 new submarines should be imported directly from Japan in a ‘captain’s pick’ or built here after some form of tender process. In the heat of that campaign, I was invited as South Australia’s minister for defence industries to visit Rossi Boots, a footwear manufacturer in the west of Adelaide. Rossi was keen to do business with the defence and police organisations that had been importing footwear and kit from overseas.

As I toured the workplace, I was besieged by a group of mature-age skilled and semi-skilled workers, mainly women, who just wanted to talk about submarines. They had heard the debate and they understood the idea that government should, where possible, spend the people’s taxes in Australia, growing wealth and jobs in our own country. It was no different to the challenge they faced. They felt their jobs were at risk because the government was buying from overseas and not from companies like Rossi. Whether it was boots or submarines, the issue was a barbecue stopper.

The success or failure of the $80 billion Attack-class submarine build may end up shaping the nation’s future attitude towards funding defence. The arguably rushed selection of Naval Group as preferred designer was made on the cusp of the 2016 federal election to put the matter to rest. To win that contest, Naval Group promised that ‘90% of the build activities will be performed in Australia’. The Senate recently heard evidence that local content in the Naval Group build could be as low as 30%, and the Australian National Audit Office has revealed that the government’s Naval Shipbuilding Advisory Board questions ‘whether the programme risks outweighed the benefits of proceeding’.

On 13 February, national reports revealed that Naval Group Australia CEO John Davis ‘was unable to say whether the boats’ Australian industry content would reach 50%’ due to ‘cultural problems’ and ‘specific challenges’. Davis was dismissive of the capability of Australian defence suppliers, saying that it was ‘falling short of expectations’. Naval Group’s comments shocked many and resulted in a strong response from the government and the commentariat.

By 24 February, Naval Group’s executive vice president, Jean-Michel Billig, shifted the company’s position yet again when he assured a Senate committee that ‘we commit to a level of Australian industry capability that will have the effect of at least 60% of Naval Group contract value spent in Australia’.

The 70% mandated and achieved with the Collins class might have been an aspiration, but the idea of 60% is a welcome development, and one that will need to be formalised in contracts and measured and reported on by audit if there is to be confidence and certainty. Too often Australian parliaments, industry, workers and taxpayers have heard assurances on local content only to later find a winding back at the contract stage.

Billig appears to be guaranteeing 60% of the ‘contract value spent’ for Australia, an important distinction. Naval Group’s new position includes an indication that the company will ‘work to give Australia an even bigger cut of the contract than 60%’, which is an encouraging sign.

Questions will remain about how Naval Group will classify items manufactured overseas but assembled in Australia, how work done by French-owned subsidiaries with front offices in Australia and ABNs will be accounted for, and what investment and intellectual property effort will go into genuine partnerships and joint ventures between French and Australian companies. The devil, as usual, will be in the detail.

Achieving these goals for the first batch of vessels may prove particularly difficult, suggesting that higher local content in later batches might need to balance out targets overall. But it’s a start. If the government and Naval Group can sign up formally to this position both deserve credit.

Then there’s the question of the Lockheed Martin AN/BYG-1 combat control system intended to provide an open-architecture submarine combat control system for analysing, tracking and engaging targets. Equal attention needs to be given to optimising opportunities for Australian universities, cooperative research centres, and industry centres of excellence to participate in this part of the spend. The Senate could continue asking the same questions about local content of the Americans as have been asked of the French.

The Abbott government wisely acted to lift defence spending towards 2% of GDP. An array of commentators, authors and strategists are now advocating a budget closer to 3% for new capabilities in these uncertain times. It’s a whole lot easier for the defence minister to win funding in cabinet when ministerial colleagues responsible for employment, infrastructure, science, education and training, and regional development are on side, supporting the benefits of defence spending from the standpoint of their own portfolio aspirations. And it empowers the prime minister at Council of Australian Governments’ meetings, where state and Commonwealth financial arrangements are hammered out, if he can demonstrate to premiers the many shared benefits of increased defence budgets to states because of local industry participation.

We need to keep reminding ourselves that the money which funds defence capability acquisitions belongs to the hardworking families who pay taxes. They keep a close eye on how the government spends that money. They don’t like seeing waste, mismanagement or money flowing overseas to create jobs, intellectual property and enterprise in someone else’s country if we can build the capability at home and reap the associated benefits.

If the public don’t like what they see and won’t vote for it, expect trouble securing funds in the future for defence. It’s very easy to cut the number of overseas-manufactured submarines from 12 to six, or to reduce the number of foreign-made aircraft or armoured vehicles and to invest that money on alternative here-and-now priorities like health, education or infrastructure, no matter how urgent our future strategic circumstances may seem.

Defence decision-makers should see their choices not in terms of operational capability versus local industry participation. Local industry and the university sector are Defence’s friends, not its enemies when it comes to funding. We need to be able to both walk and chew gum.

Capability must always come first, but without the shared benefits of high levels of local involvement by universities, workers, small and medium enterprises, and state and local government, we risk losing community support. It then becomes a question of whether the taxpayers are prepared to keep paying the bills.

That’s why making sure that the Attack-class submarines have the highest possible level of local content is so important and why the program is being watched so intently. It’s a test case. If we fail, future defence budgets are likely to face renewed public and parliamentary scrutiny. As importantly, what message will we be sending to our children and grandchildren about our national ambition and our future?

Submarine report reveals Defence advised to consider other options

The Australian National Audit Office has just released its latest report on Australia’s $80 billion future submarine capability. It set itself the task of examining ‘the effectiveness of Defence’s administration of the Future Submarine Program to date’. The program’s supporters and detractors will both find some validation in this report.

We all are now calling an $80 billion spade an $80 billion spade, not a ‘greater than’ $50 billion spade or a $50 billion in-constant-dollars spade. Defence finally gave an $80 billion ‘out-turned’ number that takes real-world factors such as inflation into account at Senate estimates in November last year. That $80 billion figure is repeated in this report.

Defence says that this isn’t a cost increase but just a different way of expressing the same number. But once you add the future submarine’s $80 billion to the $35 billion future frigate and the $4 billion offshore patrol vessel, that increases the government’s $89 billion local shipbuilding program by $30 billion to $119 billion. $30 billion here, $30 billion there; pretty soon we’re talking real money.

One of the program’s key achievements in the past year has been the signing of the strategic partnering agreement between Defence and Naval Group to govern the design and construction of the submarine. It was originally meant to be signed in October 2017, but negotiations didn’t begin until the next month, and the government agreed to the negotiated outcome only in February 2019. The good news is that the ANAO reports that the government and Defence got everything they wanted, including intellectual property rights; transparency on costing; remedial measures and protections; and acceptable levels of Australian industry participation.

But there’s another narrative here. Many observers suggested that the lengthiness of the negotiations indicated fundamental cultural and commercial differences between the parties. The ANAO report notes that the Naval Shipbuilding Advisory Board, a panel of experts established to give the government independent advice on the shipbuilding program, had serious concerns.

Not only did the board recommend in September 2018 that Defence examine alternatives should the negotiations not succeed, but it also advised a year later that Defence should ‘consider if proceeding is in the national interest’ even if negotiations were successful. That’s serious stuff. The ANAO report doesn’t say what the advisory board’s concerns were. We can only hope that the final rounds of negotiations addressed them, particularly since the ANAO rightly assesses that the ‘success of the program is dependent on Defence establishing an effective long term partnership with Naval Group’. Since the government agreed to sign, it must have been confident that the issues were addressed.

The report also looks at aspects of the program’s schedule, which it’s been difficult to get a clear view of. There’s a high-level diagram in the 2017 Naval Shipbuilding Plan, and information trickles out, such as through Defence’s 9 May 2018 response to the estimates committee on foreign affairs, defence and trade. Moreover, terminology for key milestones has changed, which confuses things. I’d been hoping this report would provide the complete master schedule at different points in time so we could see which milestones had been delayed and where delays could be made up. That didn’t happen, but the report does provide some useful data points.

The report confirms, as foreshadowed at heated estimates hearings in October, that some key design milestones have slipped. The systems requirements review was originally meant to be completed by March 2019. After the design contract was signed, that milestone moved to October, and the review started only in December (and it’s not clear whether it’s been completed). Similarly, completion of the preliminary design review has moved from March 2020 to January 2021.

The report also reveals that Defence advised the government in February 2019 that Naval Group had proposed to extend the completion of the design phase by 15 months from July 2022 to September 2023. Ultimately, Defence agreed to a nine-month extension (to around March 2023). Construction is scheduled to start in 2022–23 (according to the high-level schedule provided to the Senate in May 2018 at least), so things are getting pretty tight if Defence wants to complete the design before starting construction. The ANAO hasn’t assessed the impact of the extension on the start of construction and the submarine’s entry into service, although at Senate estimates in November, Defence officials said that the 2022–23 construction date actually meant 2024 for the start of construction of the vessel itself.

Defence’s position is that getting the design right will save time and money in the long run by reducing rework. With construction scheduled to start in 2022–23 and sea trials scheduled to begin in 2031–32 (according to the high-level schedule provided to the Senate in May 2018), there’s potentially nine years to make up any lost ground. But, if the critical design review scheduled for June 2022 slips by the same amount as the earlier design reviews, we’re already eating into construction time.

The report also notes that Defence has advised that ‘a delay in the Future Submarine Program of more than three years will create a gap in Navy’s submarine capability’. What that means isn’t entirely clear. Based on my own analysis, I suspect that it’s saying that a three-year delay would result in the submarine force falling to fewer than six vessels, even if all six Collins boats go through a 10-year life-of-type extension to mitigate the risk of a capability gap. But what schedule baseline are those three years measured against? Have we already eaten into them? And with Defence now saying that the life-of-type extension program is seeking to replace virtually the entire Collins propulsion system (diesel generators, main motor and DC switchboard), that looks like a high-risk risk-mitigation proposition.

Overall, the report gives the impression that the program is being run according to solid project management principles and is putting integrity above expediency. It concludes encouragingly: ‘Defence has established the formal arrangements for the effective administration of the Future Submarine Program.’ But it also confirms that, under those arrangements, the first new submarine won’t be in service before 2034. That’s still a long way off.

Editors’ picks for 2019: ‘The very hungry future submarine’

Originally published 5 November 2019.

We’ve known for a while that SEA 1000, the Defence Department’s future submarine program, is going to cost a lot of money—we just haven’t known exactly how much. But as time moves on and Defence releases more data, we’re starting to get a better sense of the program’s cost.

Let’s review what we know about the cost of the program. In 2012, ASPI estimated it to be around $36 billion, in constant dollars, which doesn’t take inflation into account. But the Australian government, including the Defence Department, works in ‘out-turned’ dollars, which includes an allowance for inflation. Once out-turned, that number becomes $50–60 billion.

While many commentators suggested that that was way too high, the 2016 integrated investment program provided a number of ‘>$50 billion’. But later, at Senate estimates, Defence officials conceded that that was a constant-dollar figure, so ASPI converted it to an out-turned number of $79 billion based on a projected annual inflation rate of 2.5%, a pretty modest amount for military equipment.

Those dollars aren’t ‘approved’ in Defence’s parlance, which means the department doesn’t have the government’s approval to spend all that money. The recent release of Defence’s 2018–19 annual report confirmed that the total approved budget is now $5,963 million after the government approved the latest tranche of funding of $3,723 million (web table D.3). That apparently gets the program to the end of the design phase and to the start of construction in 2022–23; $6 billion doesn’t buy us any actual submarines.

It’s also important for any business to understand its cash flow—that is, how much it needs to spend each year. We can determine historical cash flows from Defence’s reporting. The program’s annual spend is increasing rapidly and, according to advice from Defence, it will be around $750 million in 2019–20. We can also estimate the cash flow for the next few years. The total approved budget for the program to 2022–23 is $5,963 million. From figure 1, we can see that the cumulative spend to the end of this financial year will be around $1,712 million, leaving $4,251 million for the next three years. That will likely be apportioned something like how we’ve done it in figure 1.

Figure 1: Future submarine program annual spend, 2014–15 to 2022–23

That’s a lot of money to spend every year. If correct, those numbers, when combined with the costs of the future frigate program, will soon start to cause significant problems for the rest of Defence’s investment portfolio. So, are they reasonable? We can check by taking a look at the corresponding data for the Collins-class submarine and the nearly completed air warfare destroyer (AWD) programs.

As described in a previous Strategist piece, a useful tool for modelling the cost of major projects is the Rayleigh–Norden curve. It’s a simple two-parameter model in which the overall cost and duration of the program are the only variables. Despite its uncomplicated form, this model fits the two historical programs very well. Figure 2 shows the modelled and actual cumulative spending on the Collins-class program from 1987 to 2007.

Figure 2: Collins-class submarine program spending, model versus actual

As figure 3 shows, the agreement between the modelled and actual spends on the AWD program is even better. (The correlation between the two curves is 99.9%.)

Figure 3: Air warfare destroyer program spending, model versus actual

So, having convinced ourselves that the model is a pretty good predictor of the spending spread of Australian naval shipbuilding programs, it seems reasonable to apply it to the future submarine program and see what happens. Assuming that it’s a 40-year program that will run from approval in 2016 out to the mid-2050s (consistent with public statements on delivery rates) at a total cost of $43.7 billion in today’s dollars (the inflation-adjusted value of ASPI’s earlier $36 billion estimate), the calculated curve is shown in figure 4.

Figure 4: Future submarine program spending, model versus actual

Based on those calculations we can make two observations. First, despite the fact that Defence will have spent around $6 billion before the boats start being built, it’s certainly not an overspend compared with previous programs. In fact, when compared with ASPI’s estimate, spending seems to be right on track. (Alternatively, if the ‘>$50 billion’ figure is right, it would be behind the predicted spend.)

Second, and far more importantly, the biggest outlays are yet to come. If the program tracks according to the Rayleigh–Norden model—and there’s no reason to think it won’t—the second and third five-year blocks will require investment of $9.6 billion and $10.9 billion, respectively. That’s close enough to $2 billion per year (or more, in the worst case) being absorbed by this one program.

We could expect the frigates and offshore patrol vessels combined to be spending a similar amount. In other words, close to 10% of the entire defence budget, and more like 30% of the capital investment budget (see chapter 6), will be going into naval shipbuilding for a full decade.

That’s a big opportunity cost to other force modernisation initiatives. And it’s not likely to improve much once the peak spend of the current shipbuilding projects is passed. A commitment to continuous in-country naval shipbuilding means that the planning and designing of the next generation of vessels will happen concurrently with the later phases of delivery of today’s megaprojects.

We can only hope that the revolutionary technologies of tomorrow will be affordable with what’s left in the kitty.

Science, not fiction: modern batteries for modern submarines

When we expressed concern about the Royal Australian Navy’s plan to fit the first of its new Attack-class submarines with an outmoded lead–acid main battery system in over a decade’s time, former RAN submarine engineer Paul Greenfield rejected our key arguments.

There are a number of issues raised by Greenfield that we’d dispute. More importantly, it’s at the policy level that his critique should be rejected, and workable solutions should be developed to overcome the valid problems that he highlights.

Greenfield rejects the idea of fitting a light-metal main battery in the Attack class at this stage primarily because of his concerns about the danger to the crew of fire triggered by lithium-ion batteries. We believe those safety issues can be resolved.

He also raises the difficulty and risk involved in modifying a design already optimised for the older technology. Unfortunately, the speed of technological change precludes adherence to such a linear approach.

Four factors lead us to conclude that current planning is very likely to deliver a submarine that is obsolescent.

First, we aren’t discussing current levels of technology, practice and performance but those that are likely to exist or to be obtainable for conventional submarines 10 to 15 years from now.

Second, significant advances are now being planned by submarine builders around the world. While there are different levels of commitment and progress, this process is well established and is being funded to produce results.

Third, the technological advances for this transformation of submarine design aren’t dependent on military requirements or defence industry economics. They are being propelled by a transformation in the management of energy more broadly—and that research provides a range of options and alternatives to sustain progress in submarine development.

Finally, despite these likely advances, the intention is still to deliver HMAS Attack to the RAN towards the end of this period of transformation with completely outmoded and outperformed lead–acid batteries.

We acknowledge the absolute importance of safety, but we believe from the direction of technical development that the safety risks of light-metal batteries in submarines can be managed.

Historically, the effectiveness of lead–acid submarine batteries has been constrained by their limited performance spectrum. They frequently operate at the extremes of their capacity, suffering performance degradation through the process and hence reduced safety margins.

In contrast, the superior energy capacity and performance of light-metal batteries provide increased safety margins in all modes of operation. Naval Group regards lithium-ion battery technology as inherently safer than its lead–acid counterpart. This judgement is reinforced by South Korea’s decision, after 30 months of comprehensive study and evaluation, to use lithium-ion main batteries in the KSS-III batch 2 submarines. In East Asia, two designs of small, special-purpose submarines with light-metal power systems have recently been launched.

These vessels will be in the water for up to a decade before HMAS Attack, but data on their operation will be but a fraction of that gained from the increasing use of light-metal batteries in most areas of economic activity. Major automotive companies indicate that 50% of their models will be electric powered by 2030. Electricity grid stabilisation batteries are increasing rapidly in size and number.

Such developments, and the spread of domestic and small business storage, will provide both the operating experience and the market power to support investment in research and development that will accelerate the rate of evolution of battery technology significantly.

We have not attempted to second-guess the battery chemistry that might come to be preferred for submarine usage. The development of options will be driven by the demand of an expanding market. Automotive experience is relevant for the design of submarine power systems—the battery cells to be used for the KSS-III batch 2 submarines are those used in the latest version of the BMW i3 electric vehicle.

It seems, unfortunately, that HMAS Attack will be delivered with a lead–acid main battery. Designing the future submarine so that it incorporates nothing that hasn’t already been to sea in a submarine is one of the program’s primary risk-reduction strategies.

The already long development schedule for the first of class is driven by a determination to avoid what happened with HMAS Collins, whose construction began with detailed design still underway. These acquisitions strategies leave few options for innovation, even though completion of the design for the Attack is still some years away.

However, we agree with Greenfield that energy storage capacity and performance in Australian submarines must be improved. We believe that the best option for achieving this with the Attack class is to run a parallel design for a light-metal battery system to be fitted in the second of class—similar to the approach adopted by South Korea for the KSS-III batch 1 (lead–acid) and batch 2 (lithium-ion) submarines—with lead–acid and lithium-ion battery modules of the same weight fitted into the same overall volume.

Management and funding of this task need not be a responsibility of the submarine program, or even of the navy. There’s a joint-force requirement to understand the implications of emerging energy technologies if the Australian Defence Force is to remain operationally effective.

Deployed operations are enhanced by new systems requiring electrical energy. There will be an increasing need to recharge unmanned systems and for sufficient energy to sustain the ‘I’ in AI in a more complex and networked battle space.

Such developments seem ubiquitous and unstoppable, yet the ADF and Defence have no integrated mechanism to comprehend and respond to the energy demands of modern combat. A central agency—an ADF operational advanced energy centre—should be established to oversee the development of advanced energy capture and management, including identifying energy requirements and preparing options to solve problems such as the pathway for installing light-metal batteries in the Attack-class submarines.

The very hungry future submarine

We’ve known for a while that SEA 1000, the Defence Department’s future submarine program, is going to cost a lot of money—we just haven’t known exactly how much. But as time moves on and Defence releases more data, we’re starting to get a better sense of the program’s cost.

Let’s review what we know about the cost of the program. In 2012, ASPI estimated it to be around $36 billion, in constant dollars, which doesn’t take inflation into account. But the Australian government, including the Defence Department, works in ‘out-turned’ dollars, which includes an allowance for inflation. Once out-turned, that number becomes $50–60 billion.

While many commentators suggested that that was way too high, the 2016 integrated investment program provided a number of ‘>$50 billion’. But later, at Senate estimates, Defence officials conceded that that was a constant-dollar figure, so ASPI converted it to an out-turned number of $79 billion based on a projected annual inflation rate of 2.5%, a pretty modest amount for military equipment.

Those dollars aren’t ‘approved’ in Defence’s parlance, which means the department doesn’t have the government’s approval to spend all that money. The recent release of Defence’s 2018–19 annual report confirmed that the total approved budget is now $5,963 million after the government approved the latest tranche of funding of $3,723 million (web table D.3). That apparently gets the program to the end of the design phase and to the start of construction in 2022–23; $6 billion doesn’t buy us any actual submarines.

It’s also important for any business to understand its cash flow—that is, how much it needs to spend each year. We can determine historical cash flows from Defence’s reporting. The program’s annual spend is increasing rapidly and, according to advice from Defence, it will be around $750 million in 2019–20. We can also estimate the cash flow for the next few years. The total approved budget for the program to 2022–23 is $5,963 million. From figure 1, we can see that the cumulative spend to the end of this financial year will be around $1,712 million, leaving $4,251 million for the next three years. That will likely be apportioned something like how we’ve done it in figure 1.

Figure 1: Future submarine program annual spend, 2014–15 to 2022–23

That’s a lot of money to spend every year. If correct, those numbers, when combined with the costs of the future frigate program, will soon start to cause significant problems for the rest of Defence’s investment portfolio. So, are they reasonable? We can check by taking a look at the corresponding data for the Collins-class submarine and the nearly completed air warfare destroyer (AWD) programs.

As described in a previous Strategist piece, a useful tool for modelling the cost of major projects is the Rayleigh–Norden curve. It’s a simple two-parameter model in which the overall cost and duration of the program are the only variables. Despite its uncomplicated form, this model fits the two historical programs very well. Figure 2 shows the modelled and actual cumulative spending on the Collins-class program from 1987 to 2007.

Figure 2: Collins-class submarine program spending, model versus actual

As figure 3 shows, the agreement between the modelled and actual spends on the AWD program is even better. (The correlation between the two curves is 99.9%.)

Figure 3: Air warfare destroyer program spending, model versus actual

So, having convinced ourselves that the model is a pretty good predictor of the spending spread of Australian naval shipbuilding programs, it seems reasonable to apply it to the future submarine program and see what happens. Assuming that it’s a 40-year program that will run from approval in 2016 out to the mid-2050s (consistent with public statements on delivery rates) at a total cost of $43.7 billion in today’s dollars (the inflation-adjusted value of ASPI’s earlier $36 billion estimate), the calculated curve is shown in figure 4.

Figure 4: Future submarine program spending, model versus actual

Based on those calculations we can make two observations. First, despite the fact that Defence will have spent around $6 billion before the boats start being built, it’s certainly not an overspend compared with previous programs. In fact, when compared with ASPI’s estimate, spending seems to be right on track. (Alternatively, if the ‘>$50 billion’ figure is right, it would be behind the predicted spend.)

Second, and far more importantly, the biggest outlays are yet to come. If the program tracks according to the Rayleigh–Norden model—and there’s no reason to think it won’t—the second and third five-year blocks will require investment of $9.6 billion and $10.9 billion, respectively. That’s close enough to $2 billion per year (or more, in the worst case) being absorbed by this one program.

We could expect the frigates and offshore patrol vessels combined to be spending a similar amount. In other words, close to 10% of the entire defence budget, and more like 30% of the capital investment budget (see chapter 6), will be going into naval shipbuilding for a full decade.

That’s a big opportunity cost to other force modernisation initiatives. And it’s not likely to improve much once the peak spend of the current shipbuilding projects is passed. A commitment to continuous in-country naval shipbuilding means that the planning and designing of the next generation of vessels will happen concurrently with the later phases of delivery of today’s megaprojects.

We can only hope that the revolutionary technologies of tomorrow will be affordable with what’s left in the kitty.

Forward-based enablers for Australia’s submarines: what about leveraging our Indian Ocean territories?

Luke Gosling’s recent Strategist post, mooting Darwin as a forward operating location for Australia’s submarines, sparked a few thoughts.

First and foremost, it is refreshing to see Australian MPs sticking their necks out, thinking strategically and openly engaging in the defence debate, beyond the narrow confines of basing politics and ‘nimbyism’. Gosling’s proposal to make more of Darwin as a regional defence training and engagement hub is also worth considering.

Second, it serves as a reminder that Australia’s future submarine program is not simply behind schedule, with dim prospects for expanding the force beyond six boats until the late 2030s. It also suffers from a curious lack of attention to logistic enablers, such as submarine tenders and designated forward operating locations.

This is odd, given the prominence assigned by Canberra to the submarine program as the mainstay of the Australian Defence Force’s conventional deterrent capability.

However much the technology evolves, the distances that Australia’s conventionally powered submarines are required to travel from their home base, HMAS Stirling near Perth in Western Australia, to their patrol areas are unlikely to change. That is a drag on fuel and time on station, with no obvious prospect of being able to refuel or rearm in the theatre of operations. Fremantle is a long way to go to fill up and reload.

While Darwin offers a central, strategic location in the Top End, it’s not an ideal jumping-off point for submarines, for reasons that Gosling elucidates.

But Australia has other options that are arguably more suited for supporting forward submarine operations, from its eastern Indian Ocean territories, the Cocos (Keeling) Islands and Christmas Island. Christmas Island is better known as Australia’s front line against illegal migration, just 280 nautical miles from Jakarta. Such proximity imposes both political and operational constraints on its development as a military base. But the Cocos (Keeling) Islands, located 700 nautical miles from Indonesia’s capital, already play a significant enabling role in Australia’s defence, as a forward location for maritime surveillance aircraft. The enabling infrastructure on the islands, as foreshadowed in the 2016 defence white paper, is set for further expansion.

These far-flung Indian Ocean outposts are easily written off as liabilities. In How to defend Australia, Hugh White acknowledges ‘circumstances in which they would be critically valuable’, but concludes they are more trouble to defend than they’re worth. In testimony to parliament, Anthony Bergin and Sam Bateman have also highlighted obstacles to building up defence infrastructure on the islands, in terms of physical geography and challenging weather.

Still, I believe Australia’s Indian Ocean islands deserve serious attention as a force multiplier for Australia’s submarines. The Cocos (Keeling) Islands lie 2,000 nautical miles northwest of Perth, in a handy location for Australia’s northwest approaches or major straits that pass through the Indonesian archipelago. Christmas Island is even closer. As Australian territories, only the enemy and mother nature can deny their use.

Of course, the flip side to Cocos (Keeling)’s and Christmas’s value as prime strategic real estate is their vulnerability to blockade or direct attack. Yes, they would be much more vulnerable than Darwin, but still worth investment in hardened infrastructure, including fuel and weapons storage, as well as stable berthing locations. In peacetime or crisis conditions, the ability to sustain more of Australia’s submarines forward, for longer, could be very helpful indeed. Even one combat reload in theatre would be a significant multiplier for a small force in wartime.

The principle should be to make as many of the logistical enablers as mobile as possible, so that they can be flown in and flown out at short notice. Can Australia’s future submarines be designed in ways that assist resupply from such rugged, bare-bones locations?

We should not be too quick to discount the strategic value of Australia’s offshore Indian Ocean territories when they could help to stretch the legs and combat punch of the ADF’s most strategic and precious capability.

If history is a guide, the US submarine effort against Japan stumbled in its initial stages because it was too widely dispersed—between Hawaii, Brisbane and Perth—and because of a malfunctioning torpedo. Concentration matters, especially when the assets are so few.

But in a contemporary maritime conflict, Australia’s submarines are likely to require much greater intensity of effort in the opening stages, primarily directed at naval forces, instead of an attritional campaign against an adversary’s economic supply lines.

The pitiably small number of submarines that are likely to be available to Australia over the next two decades means that we must be creative about maximising the limited capacity available. Technology will surely evolve, sometimes in surprising ways. But the distances remain constant. This mandates more attention to logistical enablers, leveraging our outlying strategic geography, to enhance the ability of our submarines to operate and to fight forward.

Admittedly, this is an unabashed armchair admiral’s thought bubble. Others more in the know will spot flaws obvious in the argument. But that’s okay; at least the debate will have been joined. Well done to Luke Gosling for opening the valves.

Future-proofing the Attack class (part 3): regional superiority

In February 1937, the Gloster Gladiator biplane entered service with the Royal Air Force. It was already obsolescent; Hawker Hurricanes began operational service late that year. Gladiators were effective early in World War II, but were rendered obsolete by the arrival of the Luftwaffe’s Messerschmitt Bf 109s. A little more than eight years after the Gladiator began service, Gloster’s jet-engined Meteor joined the RAF, signalling the end of the era of propeller-driven monoplane fighters.

It seems increasingly probable that the application of light-metal battery technology to conventional submarine design will be as disruptive and transformative as these turning points in 20th century airpower were. One of the questions Defence Minister Linda Reynolds should ask about the Attack-class program is how to avoid spending $4 billion apiece on a 21st-century maritime equivalent of the Gladiator.

The goal of the Attack-class program is to produce a ‘regionally superior’ submarine. But that objective is now under challenge. As we noted in part 2, Japan has launched a submarine with a lithium-ion main battery, South Korea has approved construction of lithium-ion-battery-powered submarines and Naval Group is developing a lithium-ion battery system that will become available in derivatives of its Scorpene class.

In perhaps a little over a decade, several East Asian nations will have acquired submarines capable of high speed and ‘zero indiscretion’ in defensive operations thanks to lithium-ion batteries.

Pitting a lead–acid battery submarine (such as Australia’s Collins-class vessels and, when built, HMAS Attack) against a lithium-ion battery submarine would be risky business. Important tasks, such as gathering intelligence on regional naval activity (which is often shared with allies) might become untenable, compromising the influence that Australia currently enjoys.

The performance of lithium-ion batteries has accelerated since 2016 and storage systems comparable in capacity and power to large submarine main batteries have been operating for long enough to confirm their technical viability. The modular, digitally monitored, multiple-small-cell configuration of batteries in large land-based storage systems can be scaled to fit submarines. This modular configuration simplifies upgrades throughout the life of a vessel and allows for evolving battery performance to be relatively easily transferred to submarines. This is a paradigm shift from heavy-metal battery technology, where a new design is required to improve submarine performance.

Reynolds should seek analyses of the expected rate of increase in lithium-ion battery performance and of the submarine programs using them and make an assessment of the R&D required to have this technology incorporated in the Attack-class program.

Submarine planners and builders in East Asia have determined that requisite levels of operational fire safety can be achieved and sustained for lithium-ion main batteries. They have also conducted the research to build broad confidence in lithium-ion-battery-powered propulsion.

The minister will have to be prepared to approve spending to confirm those judgements, ensure adequate diligence on safety, and provide guidance for employing lithium-ion batteries in an Australian operational environment. Defence R&D into lithium-ion propulsion will have to expand into something equivalent to South Korea’s technical readiness assessment process, under which some 11 research institutes combined to verify the characteristics of lithium-ion batteries in a submarine environment. It was this 30-month program that underwrote the decision to build the KSS-III batch 2, and a similar pathway in Australia will be needed if the Attack-class program is to succeed.

As currently planned, the Attack-class program faces a central problem. Its build schedule doesn’t allow the introduction of lithium-ion batteries until the 2030s.

HMAS Attack will be built with a heavy-metal main battery, a process already initiated by a contract signed by Naval Group and MTU Friedrichshafen for diesel generator sets.

HMAS Attack will be trialled and evaluated until the mid-2030s, before approval of the design of subsequent vessels. The need to verify construction and engineering is unavoidable, but the timing of the process will compromise the operational effectiveness of the RAN submarine force. Adoption of Naval Group’s LIBRT system will move the Attack-class design onto lithium-ion-battery-driven propulsion, but the proposal to start with batch 2 construction does little to solve the problem.

By the time evaluation of HMAS Attack is sufficiently advanced to allow approval of further construction, the boat itself will be obsolescent. Worse, we expect that the technology to build a megabattery submarine will become available at about this time, rendering the Attack obsolete and challenging the response of the design team. Then, if technological advances in light-metal batteries follow predictions, the gigabattery submarine will follow about a decade later.

The probability that the gigabattery submarine will be emerging as the standard for conventional design before the end of construction of the 12-boat Attack class means that the program can’t produce the regionally superior submarine that is its objective and therefore can’t be completed as currently envisaged.

Nor was it ever intended to be. The acquisition strategy for the Attack class was planned from the beginning to incorporate reiterations of the design, with boat 12 expected to be substantially different from the Attack. A sovereign submarine capability is therefore central to the program and fundamental for the future development of the Australian submarine force—because it will supports the creation of the deep knowledge essential for any organisation to manage innovation.

The evolution of the capacity of light-metal batteries will allow submarine performance to improve significantly several times during the construction of the Attack class. It won’t be the only change. Enhanced performance will open new modes of operation that might lead to changes in the CONOPS. Unrestricted electricity supply will allow submarines to operate diverse systems that may lead to changes of role. These in turn will feed back into the design of later submarines.

Consequently, the defence minister would do well to review the intellectual power of the Attack-class program, the state of its access to intellectual property, and the requirements of its training and recruitment programs. These are the elements that will help the program confront its challenges—and help keep the minister out of hot water.